Serialization and Aggregation Hardware | Lеvel 1
Serialization and Aggregation Hardware | Lеvel 1
Reliable hardware solutions for serialization and aggregation, ensuring precise marking, verification, and data capture at the source.
OUR PHILOSOPHY
Serialization & Aggregation Machines for Pharma Production
Validated hardware for accurate serialization, aggregation, and tamper-evident operations on pharmaceutical packaging lines. Designed for seamless integration with line-level software and compliance with global regulatory requirements.
Serialization Machine (SoftGroup® SaTT Stand-Alone Full Flexibility)
Stand-alone or line-integrated machine for carton-level serialization with 2D Data Matrix printing, verification, and regulatory reporting. Designed for reliable, high-speed operation and seamless integration with Level 2 and Level 3 serialization systems.
Key technical highlights:
- Printing & verification of 2D Data Matrix and human-readable data
- Up to 240 cartons/min production speed
- Supports single- or double-sided printing (up to 10 print rows)
- Fast format changeover for multiple carton sizes
- Ready for tamper-evident dispenser integration
- Automated reporting, backups, and data synchronization with enterprise systems
- Adaptable for EU, CIS, and MENA regulatory requirements
Serialization Machine with Tamper-Evident Application (SoftGroup® SaTT STE Full Flexibility)
Integrated solution combining serialization and tamper-evident application in a compact, production-ready design. Ensures secure packaging, consistent verification, and full compliance with global pharmaceutical regulations.
Key technical highlights:
- Integrated tamper-evident labelling with two-sided application
- 2D Data Matrix printing, verification, and grading
- High-speed operation up to 240 cartons/min
- Compact footprint for easy integration into existing packaging lines
- Unified HMI and server authentication
- Automated batch reporting and Level 3 connectivity
- Configurable for different market and regulatory standards
Flat Carton Serialization Machine (SoftGroup® SaTT Flat Carton)
Stand-alone serialization machine designed for flat (unfolded) cartons in pharmaceutical production. Provides precise 2D Data Matrix printing and verification, ensuring compliant and cost-efficient serialization of secondary packaging before carton forming.
Key technical highlights:
- Dynamic marking of flat cartons (unfolded boxes)
- Printing & verification of 2D Data Matrix and human-readable data
- Integrated Cognex vision system for serial number verification
- High throughput up to 250 flat cartons/min
- Fast format changeover for multiple carton sizes
- Automated rejection handling with reworking & decommissioning functionality
- Recipe-based setup for predefined printing templates
- Automated batch reporting and synchronization with Level 3 systems
- Designed according to GMP standards and adaptable to EU, CIS, and MENA regulations
Manual Aggregation Machine (SoftGroup® SaTT MCA/MBA/MPA)
Manual aggregation solution designed for flexible aggregation and rework operations in pharmaceutical packaging environments. Supports carton, case, and pallet-level aggregation through handheld barcode scanning, ensuring compliant aggregation workflows and full traceability.
Key technical highlights:
- Manual aggregation using handheld barcode scanners
- Aggregation, disaggregation, and reaggregation at carton, case, and pallet
- Support for 1D and 2D Data Matrix barcode scanning
- SSCC verification and controlled decommissioning with reason codes
- Reworking functionality for aggregation correction and barcode checks
- Unified authentication between HMI and server
- Automated backups, data consolidation, and Level 3 synchronization
- Flexible handling of multiple carton and case formats
- Configurable for CIS and MENA regulatory requirements
- Supports an unlimited number of users
Aggregation Machine with Top View Camera (SoftGroup® SaTT Top View AS)
An aggregation machine designed for case-level aggregation with vision-based verification in pharmaceutical packaging environments. The system verifies 2D Data Matrix codes across entire carton layers, prints aggregation labels, and manages SSCC aggregation, disaggregation, and reaggregation processes with high accuracy.
Key technical highlights:
- Case-level aggregation with Top View vision inspection
- Simultaneous scanning of multiple cartons per layer (up to 100 serialized cartons)
- Aggregation, disaggregation, and reaggregation at carton and case levels
- Printing and verification of 1D barcodes and human-readable aggregation labels
- SSCC management with controlled decommissioning
- Reworking functionality for print verification and aggregation correction
- Unified authentication between HMI and server
- Automated backups, data consolidation, and Level 3 synchronization
- Flexible handling of various carton and case formats
- Designed according to GMP standards
- Configurable for CIS and MENA regulatory requirements
n aggregation machine designed for case-level aggregation with vision-based verification in pharmaceutical packaging environments. The system verifies 2D Data Matrix codes across entire carton layers, prints aggregation labels, and manages SSCC aggregation, disaggregation, and reaggregation processes with high accuracy.
Key technical highlights:
- Case-level aggregation with Top View vision inspection
- Simultaneous scanning of multiple cartons per layer (up to 100 serialized cartons)
- Aggregation, disaggregation, and reaggregation at carton and case levels
- Printing and verification of 1D barcodes and human-readable aggregation labels
- SSCC management with controlled decommissioning
- Reworking functionality for print verification and aggregation correction
- Unified authentication between HMI and server
- Automated backups, data consolidation, and Level 3 synchronization
- Flexible handling of various carton and case formats
- Designed according to GMP standards
- Configurable for CIS and MENA regulatory requirements
Aggregation Machine with Surface Camera (SoftGroup® SaTT AS Surface Camera)
Aggregation machine designed for case-level aggregation using bottom-view vision verification in pharmaceutical packaging environments. The system verifies 2D Data Matrix codes on a smaller number of cartons, prints aggregation labels, and manages SSCC aggregation, disaggregation, and reaggregation processes with high accuracy.
Key technical highlights:
- Case-level aggregation with Surface (bottom-view) vision inspection
- Simultaneous scanning of multiple cartons using a vision control system
- Aggregation, disaggregation, and reaggregation at carton and case level
- Printing and verification of 1D barcodes and human-readable aggregation labels
- SSCC management with controlled decommissioning
- Reworking functionality for print verification and aggregation correction
- Unified authentication between HMI and server
- Automated backups, data consolidation, and Level 3 synchronization
- Flexible handling of various carton and case formats
- Supports bundles and cartons aggregation at case level
- Configurable for CIS and MENA regulatory requirements
Serialization and Aggregation Hardware | LEvel 1
Built for Track and Trace Compliance. Designed for Production Reality.
The SoftGroup® SaTT Level 1 machines provide the physical foundation for compliant serialization and aggregation.
Each unit is engineered for accuracy, reliability, and seamless data exchange with line-level and enterprise systems, ensuring stable operations in regulated production environments.
How SoftGroup SaTT Level 1 Works
From Line Assessment to Validated Serialization and Aggregation Hardware
01
Line & Production Assessment
We assess your existing packaging line, carton formats, speeds, and regulatory scope to define the optimal serialization and aggregation hardware configuration.
02
Hardware Configuration & Integration
Machines are configured according to your production requirements and integrated with line-level (Level 2) and site/enterprise systems (Level 3).
03
Compliance Readiness
Hardware setup is validated in line with GMP and regulatory requirements, ensuring accurate printing, verification, aggregation, and reporting.
04
Production Go-Live & Operational Support
Once validated, the machines are deployed into live production with stable performance, operator-ready interfaces, and ongoing technical support.
Testimonials
